Bead Mill
Batch Type Bead Mill Machine
Bead Mill – Being a leading manufacturer, exporter and supplier of different kinds of construction machines, we bring forth for our clients a wide range of Bead Mills. These mills use high energy milling discs for maximum dispersion and grinding efficiency in smallest possible chamber. Provided with heavy duty blades and rollers, these machines are manufactured using high grade basic components by our skilled professionals as per the set international standards. Available in various designs, sizes and other technical specifications to fulfill the wide demands of the clients, we offer these Bead Mills at industry leading price.
Bead mill can be used to meet the requirements of even the most stringent applications such as the electronic industry. For this application,
attritor or say Attrition Mill are available with metal-free Teflon/tungsten carbide coating systems to assure a contamination-free
environment.
The main advantage of a batch mill is that the material can be inspected any time during the grinding cycle. Therefore, adjustments or formulation additions can be accomplished without stopping the machine.
A recirculation pump will be provided for discharging the end product from grinding chamber. This aids in accelerated and uniform attrition activity. A worm gear assembly attached to the tank allows the tank to be tilted. In this position, the shaft and arms can be easily removed and/or inspected and the grinding media changed, if necessary.
The tank has a ball discharge valve and media discharge chute at the bottom for easy removal of media. A water-cooled cover with a floating
teflon seal minimizes solvent loss.
Our Batch- attritors are designated as “S” (Standard). Batch Attritors range in size from a 100 liters gross tank capacity to a 2000 liters gross tank capacity.
Optional
Our Attritors can be used for milling hardest material such as tungsten carbide. These models are equipped with higher horse power. In addition the arms are provided with TC sleeve to reduce wear.
Bead Mill Technical Specification
| Specification | ||
| MODEL NO. | VESSEL | POWER |
| ABF BM 50 | 50 LTR | 3 HP |
| ABF BM 100 | 100 LTR | 5 HP |
| ABF BM 150 | 150 LTR | 7.5 HP |
| ABF BM200 | 200 LTR | 10 HP |
| ABF BM 250 | 250 LTR | 15 HP |
| ABF BM 500 | 500 LTR | 30 HP |
| ABF BM 1000 | 1000 LTR | 50 HP |
Working Principle of Bead Mill
The bead mill consists of a horizontal grinding chamber, which in turn houses the shaft and agitator discs. The chamber is filled with zirconium grinding media and the material leakage is prevented by the double acting mechanical seal. The material is pumped into the chamber using a air operated diaphragm pump or screw pump.
What happens inside Bead Mill!
The necessary energy for dispersion and grinding is transmitted to the grinding beads by the agitator discs. The mill is fed continuously by the pump. The time spent by the material inside the chamber is controlled by variation of the pump speed.
The retention of the grinding beads inside the chamber is achieved by means of a cartridge. With optimum utilization of the energy input into the chamber for dispersion and grinding process, the efficiency of mill is achieved.
